Smart technology reduces your energy.
Smart technology reduces your energy.
Energy costs only go in one direction. Similarly, the cost of fossil fuels is volatile, therefore the price is unlikely to last. If a plant has a lifecycle measuring over decades, it becomes desirable to optimise the way industrial processes use energy. Applying this approach guarantees the plant remains economically viable for the long-term.
Unity is an advanced boiler control system offering unprecedented management, efficiency, visibility and fingertip control, recording and cross-referencing data trends from every discrete system area to implement efficiency and cost-saving responses.
Capable of handling dozens of simultaneous I/O’s, Unity is suitable for any boiler house; from control of a single boiler to complex multi-boiler, hybrid-fuel installations incorporating waste heat and composite boilers.
Intelligent decisions based on the systems measured values are made to ensure efficient plant operation and reduce operational stress to decrease downtime and increase plant life.
The revolutionary boiler control system harnesses the power of digital technology to transform the industrial boiler industry. Unity offers the leading solution for any industry using process steam.
The system employs the Internet of Things (IoT) to remotely monitor and diagnose faults to systematically change boiler-related operations and services.
Its value is in its capability to significantly reduce cost, improve product & service performance and provide better value to our customers.
Utilising a cloud platform we are able to collect and combine data from each customer, we are able to uncover data insights; analysing, managing and integrating much broader operational data than ever before.
Encompassing a range of smart data, predictive tools and engineering proficiency to obtain additional insight, the results will help customers reduce fuel usage, increase operational efficiency and significantly reduce any potential downtime. Delivering a step-change in boiler servicing, Unity helps improve response time as well as enhancing onsite efficiency.
Unity manages precise data from your boiler house to predict and prevent boiler failure, significantly reducing downtime. The pioneering system employs Industry 4.0 technology to deliver reduced operating costs and safer management of industrial boiler houses.
Unity controls and manages a boiler house as one entity rather than relying on various third party control systems; creating a considerably more efficient and configurable plant.
Data is accessible from the cloud; enabling plant managers to optimise the relationship between boiler and process by understanding when large peaks and troughs are happening.
The intelligent use of data allows site managers and operators to react more quickly to plant conditions, reducing the number of start-stop cycles, fuel and water usage.
Blowdown Vessel
blowdown vessel All steam boilers must be regularly blown down to reduce the concentration of suspended and dissolved solids in the boiler water. As this waste is under pressure and at extreme temperature there must be a safe means of storage and cooling (to below 43 degrees C) before discharging to general drainage. The CEA’s BG03 gives full details of safety requirements for blowdown vessels. As boiler manufacturers, Byworth apply the same exacting standards to their blowdown tank range as they do to their boilers. Designed and built to PD5500, the blowdown vessels are inspected by Lloyds register during manufacture, and are available either from stock or individually built. The standard range of blow down vessels sizes cover boiler outputs from 250 to 18000 kgs/hour. For larger outputs, Byworth can design and manufacture blowdown tanks to suit.
Boiler Housing
Boiler housing. Housing solutions which save installation time. Byworth brings 45 years of boiler operational and manufacturing experience to our packaged boiler house range. Using our expertise, we take the hassle out and save you time by pre-fabricating much of the package offsite. Options range from a cost effective range of skid-mounted boilers and ancillaries, through purpose built “container style” boiler house to a full portal frame apex roofed building. Boilers and ancillary tanks are fully installed, piped and wired at the Keighley factory before being transported to site and quickly connected to existing services. For a truly mobile solution, steam and hot water boilers up to 2500 kgs /hr / 1600kW can be truck mounted. This fully independent solution includes its own electricity generator and fuel tank is widely used in the “no dig” pipe-lining industry. Larger boilers can be trailer mounted for use where steam or hot water is required in, for example, remote areas.
Fellsman
Industrial hot water boiler The Fellsman is a reverse flame wetback shell hot water boiler, and is a compact and highly efficient solution for commercial heating and industrial process applications. Contact our engineers for answers and advice on sizing; application; pricing; further technical information and to arrange a site visit. Light weight hinged front door Removable rear doors Less than 100 mg/m³ NOx when firing on natural gas Spiral wound turbulators significantly imrpove efficiency without increasing boiler footprint Manufacturing standard BS EN 12953, CE marked, European Pressure Equipment Directive compliant
Hotwell Tanks
Hotwell tanks The temperature of the water being fed to the boiler is of paramount importance. Water which is too cold may cause thermal shock and structural damage to the boiler, and will certainly have an adverse effect on the overall energy efficiency of the boiler. Water which is too hot can cause irreparable damage to the feed pump, leading to costly loss of production. To ensure the optimum efficiency of your boiler, Byworth design and manufacture hotwell feed water tanks to the requirements of each individual application Call the Byworth’s Sales Engineering team on +44 (0)1535 665225 to help design your hotwell feedwater tank and associated systems to optimise boiler efficiency. Byworth’s hotwell feed tanks are designed to suit each individual application and manufactured to the highest quality engineering standards. Connections can be arranged to suit individual installations.
MX Steam Boiler
mx steam boiler Small steam boiler MX Steam Boiler for smaller applications MX Steam Boiler perfect for smaller applications Proven in the field over many years, the MX steam boiler is a cost-effective solution for applications where light to medium steam load is required. Typical applications include commercial laundries, breweries, as well as smaller food and pharmaceutical manufacturers. Contact our engineers for answers and advice on sizing, application, pricing, further technical information or to arrange a site visit. High efficiency. High-quality dry steam. Reliable with a long lifespan. Generous shell and furnace sizes. Fully opening front and rear doors. Easy access for cleaning and inspection. Our MX steam boilers are all about getting the basics right so you can focus on delivering your customers’ needs High efficiency High-quality dry steam Reliable with a long lifespan Generous shell and furnace sizes Fully opening, hinged front and rear doors Easy access for cleaning and inspection Improved steam quality when compared to vertical boilers The ideal balance between efficiency and size Suitable for a wide range of liquid or gaseous fuels including natural gas, LPG, LNG, and heating oil Less than 100mg/m³ NOx when firing on natural gas Less than 200mg/m³ NOx when burning heating oil * Low maintenance Lightweight front-door Full-access rear door Spiral wound turbulators significantly improve efficiency without increasing the boiler footprint Available as a compact, skid-mounted option for those with limited space. A wide range of upgrades are available including efficiency enhancements and controls for unattended operations
The Dalesman
A traditional three pass wetback shell hot water boiler. The Dalesman is a traditional three pass wetback shell hot water boiler, and is ideally suited to cope with the rigours and continual heavy workload demanded for commercial heating and industrial process applications. The Dalesman high and medium temperature versions incorporate the unique X-ID boiler tube. With special helical internal ribs this tube increases heat transfer from tube to water space, making the Dalesman a most energy efficient hot water boiler. Contact our engineers for answers and advice on sizing; application; pricing; further technical information and to arrange a site visit. High efficiency. Low NOx emissions. Reliable and robust with long life span. Generous shell and furnace sizes. Output easily achieved. Central furnace with bowling hoops. Easy access for cleaning and inspection. High performance X-ID firetubes (med/high temperature models) High performance ceramic fireside insulation Combustion management system* Inverter driven burner fan*
Unity - Advanced Boiler Control System
Boiler control Steam boiler control Unity is an advanced boiler control system offering unprecedented management, efficiency, visibility and fingertip control – recording and cross-referencing data trends from every discrete system area to implement efficiency and cost-saving responses. Advanced Boiler Control Unity is an advanced boiler control system offering unprecedented management, efficiency, visibility and fingertip control – recording and cross-referencing data trends from every discrete system area to implement efficiency and cost-saving responses. Its single, user-friendly interface is controllable via the built-in touchscreen with remote control and monitoring also available on desktop or tablet PC. In terms of both information processing, ease-of-use and measurable business benefits, Unity is unrivalled in the steam boiler. Harnessing the Power of Big Data The revolutionary boiler control system harnesses the power of digital technology to transform the industrial boiler industry. Unity offers best in class solutions for any industry using process steam and hot water. The system employs the Internet of Things (IoT) and advanced data analytics to systematically change boiler-related operations and services. Its value is in its capability to significantly reduce cost, improve product & service performance and provide better value to our customers. Built on a cloud platform and utilising a suite to collect and combine data from each customer, we are able to uncover data insights; analysing, managing and integrating much broader operational data than ever before. Encompassing a range of smart data, predictive tools and engineering proficiency to obtain additional insight, the results will help customers reduce fuel usage, increase operational efficiency and significantly reduce any potential downtime. Delivering a step-change in boiler servicing, Unity helps improve response time as well as enhancing onsite efficiency. All its attributes support a vision of providing efficient heat solutions to each of our partners. “Unity is a very user-friendly system. It gives us the ability to be able to carry out fault finding in a very fast and efficient way.” – Tony Carter, First Milk “It’s made it more efficient for the gas usage. The Unity system gives us much more information about how the boiler’s running.”- Andrew Leman, Timothy Taylors “The remote support stood out. “It gives me more insight and control, whereas before I was not aware of all the issues they’d have [onsite].” – Andy Jardine, Jura Whisky I thought, why isn’t everybody doing that?”- Rob Overton, Tangerine Confectionery Queen’s Award Recipient Unity, the first product of its kind on the market, has achieved outstanding results and has been awarded a 2016 Queen’s Award for Enterprise in Innovation. The latest honour is not the first bestowed on Byworth for Unity. The company won the prestigious Lord Derek Ezra Award from the Combustion Engineering Association back in 2015. Contact our engineers for further information or to arrange a demonstration. Handles dozens of simultaneous input/outputs Decreased operational downtime Green/amber/red condition monitoring Remote control and monitoring via Modbus or TCP/IP Manifold and boiler pressures Boiler water levels and conductivity Hotwell levels and temperature Blowdown temperature Flue temperature and gas analysis Gas pressure Steam, water and fuel flow rates And many more
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